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What is a precast concrete wall?

Precast concrete walls refer to walls that are manufactured in a factory and then transported to the project site. These walls are made of high-quality concrete and standard rebars and have various technical characteristics.

The materials used in these walls include cement, water, sand, and various additives to increase the strength and durability of the concrete. The production process of these walls includes molding, concrete pouring, and reinforcement with rebar, which ultimately leads to the production of walls with different dimensions and technical specifications and is mainly used in the Chinese wall of the premises.

The water used in the manufacture of concrete for prefabricated concrete walls must be free of organic, acidic, and alkaline materials and be smooth and clean. Also, the use of standard A3 rebars with high tensile strength is more suitable for the construction of prefabricated concrete walls or ready-made walls.

The image opposite is the Yazd Kowsar Boulevard concrete wall project.

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Comparison of precast concrete wall and conventional wall

Factor Precast concrete wall Normal wall
Raw materials High quality concrete and special additives Variable raw materials, bricks, mortar, etc.
Production process Mass production in the factory On-site construction, time-consuming
Production costs Reduced costs due to mass production Higher costs due to production in Location

This comparison shows that precast concrete walls are a more suitable and economical option than conventional walls due to their mass production, high quality, quick installation, and lower costs.

Types of prefabricated concrete walls

Types of precast concrete walls include single-sided, double-sided, and self-standing walls. Single-sided walls are more popular due to their simplicity and speed of installation. Double-sided walls are more aesthetically pleasing and are commonly used in public spaces and gardens. Self-standing walls are also installed without the need for columns or supporting structures. The technical specifications of these walls are given in the table below:

Wall type Thickness (cm) Compressive strength (MPa) Main application
One side of the facade 10-15 30-35 Landscaping
Both sides of the facade 15-20 35-40 Spaces General
Freestanding 20-25 40-45 High-rise walls
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Precast concrete wall price

The price per square meter of precast concrete wall varies depending on the thickness of the wall. As the thickness increases, the price of the precast concrete wall will increase. The type of precast wall plays a significant role in its price based on its simplicity or design. In general, a single-sided wall is cheaper, and the price per square meter of a double-sided precast concrete wall (both sides of the wall) is more expensive than the other two types.

Precast concrete walls are more economical than conventional walls due to mass production in the factory, optimal use of materials, high installation speed, and lower costs. High-quality raw materials, advanced manufacturing processes, and modern designs have made these walls superior in both strength and beauty. Lower production and installation costs, along with the ability to mass produce, lead to a reduction in the price of precast concrete walls, while these walls still have high quality and durability.

Compared to conventional walls that require more time to build on site and are more expensive, precast concrete walls are a more logical choice due to their reduced installation time and cost. In addition to being economical, these walls have a significant advantage over conventional walls in terms of both strength and beauty due to the use of quality materials and diverse designs.

Cheap ready-made walls

Cheap prefabricated walls are an ideal solution for fast and cost-effective construction. These walls are manufactured using quality raw materials and advanced technologies to provide high quality and durability in addition to reducing costs.

HBS prefabricated walls are cheaper than traditional walls due to the use of industrial production processes and the use of advanced technologies. These walls are manufactured in a prefabricated form in the factory and transported and installed to the project site, which reduces the time and costs related to labor and raw materials. In addition, HBS prefabricated walls minimize additional costs by reducing the need for formwork and on-site construction operations. Therefore, the use of HBS prefabricated walls not only saves costs, but also improves the quality and speed of project implementation.

Precast concrete walls are more economical than conventional walls due to their mass production in the factory, efficient use of materials, high installation speed and lower costs. High-quality raw materials, advanced production processes and modern designs have made these walls superior in both strength and aesthetics. Lower production and installation costs, combined with the ability to mass produce, have led to a reduction in the price of precast concrete walls, while these walls still have high quality and durability.

Compared to conventional walls, which require more time to build on site and have higher costs, precast concrete walls are a more logical choice due to their reduced installation time and cost. In addition to being economical, these walls have a noticeable advantage over conventional walls in terms of both strength and aesthetics due to the use of high-quality materials and diverse designs.

Comparison of three types of fencing (precast concrete wall, brick wall, and metal fence)

To summarize the above, the following table provides a brief comparison of three common types of fencing (precast concrete wall, brick wall, and metal fence) from various aspects:
Comparison Criteria Precast concrete wall Brick wall Metal fence (railing/fence)
Security Very high – a hard, impenetrable barrier. High – strong but can be destroyed if not reinforced sufficiently. Medium – can be cut or climbed (Upgradeable with additional measures).
Durability Very durable – long-lasting factory-made reinforced concrete. Durable – long-lasting but requires repair of mortar and joints in the long term. Medium – dependent on anti-corrosion coating (30 years or more with galvanization.
Appearance Fair – relatively simple appearance but upgradeable with design and color. Good – traditional and pleasant appearance (can be exposed). Variable – from simple and industrial to patterned and decorative (open and visible appearance).
Speed Execution Fast – installation of ready-made panels in a short time. Slow – gradual and time-consuming construction (laying bricks). Very fast – easy installation of foundations and drawing of metal fence.
Maintenance requirement Very low – almost no need (except for periodic inspection). Low to medium – sometimes need to repair cracks or seal. Rather high – need to periodically paint and prevent rust.
Environmental resistance High – resistant to wind, moisture and sun (no rust). Good – resistant to sun; relatively sensitive to moisture in Mortar. Medium – good performance in wind; sensitive to moisture unless properly protected.

Summary and conclusion

According to the studies conducted, the precast concrete wall significantly meets many important criteria in fencing the area. This type of fence, with its very high security, long-term durability and low maintenance cost, is a reliable option for protecting the perimeter of factories and companies. Its high speed of implementation also allows industrial projects to secure and enclose their area in a shorter time, which is important in terms of productivity.

In comparison, a brick wall, despite its good strength and attractive appearance, is slower to build and may require maintenance and repair in the long run. Although metal fences are installed faster and cheaper and are suitable for some applications, they do not reach the level of concrete walls in terms of providing security and privacy, as well as durability against harsh conditions.

Therefore, for landscaping large and sensitive spaces – especially in industrial and workshop environments – precast concrete walls are an optimal option. This choice provides a balanced combination of security, durability and efficiency, and will create fewer concerns about environmental factors or long-term maintenance costs. By using standard precast concrete walls, industrial managers can confidently protect their complex boundaries and enjoy its benefits for years to come.

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